HDPE welding, fabrication, installation & testing
End-to-end poly pipe fabrication, welding and installation for civil, mining and infrastructure projects across Australia. Delivered with precision, built for performance, and backed by real field experience.
APS core business, since beginning in 2014 has been the end-to-end poly pipe welding, fabrication and installation for civil, mining, resources and infrastructure projects across Australia. Delivered with precision, built for performance, and backed by qualified, experienced, crews and tradespersons using some of the highest precision and fastest equipment in the industry.
We understand that poly piping systems are critical assets in civil, water, and industrial projects. That’s why we focus on accuracy, durability, and compliance at every stage. Our approach combines practical field knowledge with strict quality control, ensuring systems are installed correctly the first time. We also offer hydrostatic and pneumatic testing services both in the field and in our workshops.
Whether you require workshop fabrication, on-site welding, or full project delivery, we provide scalable solutions tailored to your specifications, timelines, and operational requirements.
Poly pipe fabrication, welding, and installation services involve the design and delivery of HDPE pipeline systems used across civil, industrial, and infrastructure projects.
Aussie Poly Solutions provides end-to-end poly pipeline solutions, combining fabrication, field welding, and installation to deliver reliable, high-performance systems built for demanding environments.
Suitable for:
- Civil infrastructure projects
- Mining and resource operations
- Water and wastewater systems
- Irrigation and industrial applications
Working in association with:
Quality Assurance
Industrial leading safety, hazard identification, risk assessments, environmental protection documentation and fusion weld procedure and data logging documentation ensures that we don’t only complete the project with quality in mind, but also safety as a primary concern as well.
APS invest heavily in the latest technology and the professional development of our team to ensure the highest standard of record keeping, safety processes and testing.
- HDPE Polyethelyne Pipeline Welding – Butt Fusion & Electrofusion (Adhering to technical guidelines POP001-POP003 & ASTM F1055 ASTMF2620 ISO 21307 Practices
- Welding Pre-Qualification, destructive and tensile testing of ISO11413 & ISO11414 and relevant documentation
- Inspection & Test Plan, Weld Mapping, Quality Management Plans
- Weld Data Logs, records the temperatures, pressures of the HDPE Fusion process, allowing instant review of welding results and collate a presentable graph showing stages of the weld
- APS practice & adhere to all governing bodies, and technical guidelines including prior to, during and the completion of the fusion process, even to the equipment we use
Our Capabilities
HDPE Welding
High-integrity welding of HDPE pipelines for durable, leak-free performance in demanding environments.
Butt Welding
Precision joining of pipe ends using controlled heat and pressure for strong, uniform connections.
Electrofusion Welding
Reliable welding method using electrofusion fittings for secure joints in complex or confined installations.
Membrane Welding
Specialised welding for geomembranes, ensuring waterproof sealing for containment and lining systems.
Pipe Handling & Installation Support
Safe and efficient pipe handling, alignment, and installation to ensure proper system integration.
Custom Workshop Fabrication
Tailored pipe spools and components fabricated to project specifications with strict quality control.
Testing & Commissioning
We support every project through to completion with full testing and verification services.
• Hydrostatic testing
• Swabbing and pigging
• Commissioning and verification
• Quality assurance and traceability
• GPS survey and real-time data logging
We ensure systems are fully tested, compliant and ready for operation before handover, reducing risk and ensuring long-term reliability.
Why Choose Us
We combine hands-on field experience with a structured delivery approach to ensure every project is completed safely, efficiently, and to specification. Our focus is on reliability, quality, and long-term performance—no matter the project scale or environment.
- Proven experience in large-scale infrastructure projects
- End-to-end service capability from fabrication through to commissioning
- Skilled and certified workforce with industry-recognised expertise
- Reliable delivery in challenging and remote environments
- Strong focus on safety, compliance, and quality assurance
Industries & Applications
Our poly piping solutions are designed to perform across a wide range of industries, each with unique operational, environmental, and compliance requirements. We adapt our approach to suit site conditions, project scale, and sector-specific standards, ensuring reliable performance in every application.
- Civil infrastructure
- Mining and resources
- Water and wastewater
- Irrigation systems
- Oil and gas
- Marine and defence
Working Process
1. Consult & Scope
Define requirements and constraints
2. Design & Planning
Develop execution strategy
3. Fabrication
Prepare materials with quality control
4. Install & Commission
Deliver, test, and verify
FAQS
What is HDPE pipe used for?
HDPE pipe is widely used in civil, mining, and water infrastructure due to its durability, flexibility, and corrosion resistance.
Do you provide on-site welding?
Yes, we offer both workshop fabrication and on-site welding depending on project needs.
Can you handle large-scale projects?
Yes, we support projects of all sizes, including complex infrastructure systems.
Do you provide testing and commissioning?
Yes, full system testing and commissioning is included before handover.